Automatic casting molding, also known as automatic casting or automatic molding, refers to a modern and efficient method of creating molds for metal casting processes. It involves using automatic casting molding machines and processes to create sand molds for casting metals, such as iron, steel, aluminum, and more. The main objective of automatic casting molding is to streamline and optimize the mold-making process, reducing manual labor and increasing the consistency and quality of the molds produced.
In this process, a pattern (usually made of wood, plastic, or metal) is used to create a negative impression in a molding material, typically sand. The pattern represents the final shape of the desired metal part. The automatic casting molding process includes the following key steps:
The pattern, which resembles the final metal part, is placed into a molding machine.
The automatic casting molding machine then creates a mold cavity around the pattern by packing and compressing the molding material (usually sand) in a pre-defined pattern box or flask.
After the mold cavity is created, the pattern is removed from the mold to leave negative space in the shape of the desired metal part.
Molten Metal Pouring
Molten metal is then poured into the mold cavity through a gating system.
Cooling and Solidification
The molten metal cools and solidifies within the mold, taking on the shape of the mold cavity.
Once the metal has solidified, the mold is broken apart, revealing the cast metal part.
In the pursuit of streamlining operations even further, the concept of a sand mold fully automatic molding machine production line emerges. This integrated setup orchestrates a symphony of precision, with each machine executing a specific task within the larger process. From pattern creation to mold assembly, molten metal pouring, and mold breakout, every stage is seamlessly orchestrated by automation. The production line concept enhances consistency, minimizes human error, and facilitates the rapid creation of high-quality metal castings.
Advantages of Automatic casting molding
Automatic casting molding offers several advantages, including:
- A fully automatic horizontal parting molding machine speeds up the mold-making process, reducing production time and costs.
- Automated processes ensure uniform mold quality and dimensional accuracy.
- Manual labor requirements are minimized, leading to decreased reliance on skilled labor.
- Complex molds can be created accurately using automated systems.
- The automated process is well-suited for high-volume production.
Overall, fully automatic horizontal parting molding machine plays a crucial role in modern foundries and manufacturing facilities, enabling the efficient production of metal parts for various industries while maintaining consistent quality and reducing labor-intensive tasks.
Here are the Best 5 automatic casting molding machine Factories in China.
CASTKING Casting Equipment specializes in the manufacture of fully automatic horizontal parting molding machines for casting, as well as fully automatic horizontal parting boxless molding machines. The company also produces equipment for green sand mold automatic box setting and iron pressing molding production lines. With a 40000m² owned production workshop, the entity functions as an integrated enterprise that merges design, production, and research and development. All equipment is autonomously designed, processed, and assembled, and boasts comprehensive, independent intellectual property rights.
2, Zhenli Machinery Company
Situated in the Jiangshan Industrial District of Jiangmen City, a renowned hub for motorcycle production in China, Zhenli Machinery Company emerges as a cutting-edge enterprise specializing in high-tech pursuits. Focusing on research and development, design, production, and comprehensive after-sale services, Zhenli Machinery has evolved since its establishment in 2002. Over a span of a decade, Zhenli Machinery’s unwavering dedication has propelled it into a contemporary facility, equipped with state-of-the-art machinery like imported CNC machining centers, gantry milling, planers, grinders, and other advanced equipment. Noteworthy among Zhenli Machinery’s offerings are the “ZL” series of hot chamber die casting machines and the “ZLC” series of cold chamber die casting machines, establishing them as globally acclaimed and amongst the best-selling brands in the world.
Digital Control Cold Chamber Machine
Standard Cold Chamber Machine
3, Longhua Machinery
Established in 1982 in Bengbu City, Anhui Province, Longhua Machinery stands out as a specialized entity immersed in the research and development, production, and sales of high-precision die-casting machines. The company also excels in the realm of multi-functional robots, catering to various aspects of the die-casting industry such as soup feeding, spraying, picking, polishing, grinding, trimming, as well as extending its expertise to other domains like electric welding, palletizing, assembly, and more. Longhua Machinery’s portfolio encompasses not only die-casting peripheral equipment and molds but also accessories for die-casting machines and innovative new energy equipment. Renowned as a national high-tech enterprise, Longhua Machinery continues to thrive in its niche.
Lh-900t Energy-Saving Horizontal Cold Chamber Die Casting Machine with Robotic Arm
Lh-300 Ton Rich Experience in Manufacturing Die Casting Machine Aluminium
PRM-TAIWAN boasts a comprehensive network comprising over 200 major and numerous niche Taiwanese machinery manufacturers featured on its platform, alongside established connections with numerous others. Whether the pursuit involves complete lines encompassing recycling machines, extruders, blow molding machines, injection molding machines, and printing machines, or it pertains to auxiliary equipment and components like gearboxes, barrels, screws, molds, dies, control systems, and an extensive array associated with the plastic and rubber sectors, including packaging solutions, PRM-TAIWAN stands as the go-to destination for industry needs.
5, Shandong Yunfeng CNC Technology Co., Ltd
Shandong, with a registered capital of RMB 10 million, emerges as a new high-tech giant in China’s industrial landscape. This enterprise stands as the nation’s largest dedicated to the manufacturing of CNC equipment tailored for tire mold processing. Its impressive portfolio encompasses a range of offerings, notably the CNC milling machine for segmented molds, the five-axis CNC milling machine for two-piece molds, CNC engraving machines, grinding machines, drilling machines, graphite machines, gantry milling machines, and VMCs, among others.
Micro CNC engraving and milling machine YFD-550
YFK-2600 Large Three Axis Engraving Machine for Tire Mold